ProMinent Makro TZ Betriebsanleitung

ProMinent®Page 1Part no. 981681 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA MA 006 10/06 GBOperating InstructionsMakro TZMetering Pum

ProMinent®Page 10Safety• Pumps which have been used with radioactive media cannot be sent.• Before commissioning the pump, connect the overpressure se

ProMinent®Page 11Sound intensity level The sound intensity level is < 70 dB (A)at max. strokes, max stroke rate, max back pressure (water) in accor

ProMinent®Page 12Device overview, controls4235A1CC4A Power endC Liquid end1Vent screw2 Stroke adjustment wheel3 Oil inspection window4 Motor5 Oil drai

ProMinent®Page 13Device overview, controls1211109Fig. 7 Hydraulic diaphragm liquid end (for TZHa) 1 Discharge valve 2 Liquid end 3 Suction valve 4

ProMinent®Page 14Device overview, controls321541 Suction valve2 Liquid end3 Discharge valve4 Hose nozzle for leakage/flushing connector5Protective cov

ProMinent®Page 15Function description5 Function descriptionFunction description, power endThe ProMinent® MAKRO-TZ is an oscillating, pulse-free adjust

ProMinent®Page 16Function description of a diaphragm liquid end (for TZMb and TZMa)The diaphragm (2) hermetically seals the pump volume inside the liq

ProMinent®Page 17Fig. 11: Operation of diaphragm rupture TZMb (the composite diaphragm is shown smaller)Operation of the diaphragm rupture indicator (

ProMinent®Page 18Function descriptionDescription of the liquid end functionThe TZHa liquid end has a hydraulically actuated displacement element in th

ProMinent®Page 19Section A - A(enlarged)The pump has a fixed setting pressure control valve (see Fig. 12) in the hydraulic end. Thepressure control va

ProMinent®Page 2Publishing details:Operating Instruction Manual for ProMinent® Makro TZ© ProMinent Dosiertechnik GmbH, 2002ProMinent Dosiertechnik Gmb

ProMinent®Page 20Function description of a piston liquid end (for TZKa)The heart of the liquid end is a highly resistant, coated stainless steel pisto

ProMinent®Page 216 AssemblyAmbient temperature -10 °C to 40 °CHumidity Max. 95 % rel. humidity, non-condensingThe pump must be bolted to an even, stab

ProMinent®Page 22InstallationNOTICEEnsure that dust and foreign bodies cannot penetrate through the upper hose nozzle.The liquid end may otherwise be

ProMinent®Page 23InstallationCable assignment:blue -brown +Diaphragm rupture sensor Standard: 30 V DC/ 1A, volt-free contact (closed in normal conditi

ProMinent®Page 248 CommissioningWARNING• EX pump only: Always observe the “Important supplements for dosing pumps inEX areas” section of the “General

ProMinent®Page 25TZMa6 mm = 100 % stroke length 3.78 mm = 63 % stroke length(10 revolutions) (6 revolutions and 3 long increments)Stroke adjustment wh

ProMinent®Page 26Commissioning / Operation / MaintenanceIMPORTANT with regard to ball valve installation (single ball valve with Teflon ball seat only

ProMinent®Page 27• Always wear suitable protective clothing to work on the liquid end when the pump hasbeen used with hazardous or unknown media.• Met

ProMinent®Page 28MaintenanceFig. 16 Makro TZ diaphragm liquid end (TZMb and TZMa)1 Liquid end screws2 Power end flange screws3 Leakage hole1(30 Nm)32(

ProMinent®Page 29MaintenanceAfter approx.5000 operating hours: Change gear oil.Gear oil Mobilgear 634 VG 460. ProMinent part no. 1004542 (1 l oil cani

ProMinent®Page 3PageIdentcode ... 4General user instructions ...

ProMinent®Page 3011 RepairWARNING• EX pump only: Always observe the “Important supplements for dosing pumps in EXareas” section of the “General Operat

ProMinent®Page 31왘 Unscrew the hydraulic connections of the discharge and suction side.왘 Slacken the locking screw and take the protective cover off t

ProMinent®Page 32RepairRepairing the diaphragmrupture sensor(TZMb only) The diaphragm rupture sensor must be checked after each diaphragm rupture and

ProMinent®Page 33RepairChecking the diaphragm rupture sensor (EX version)왘 Unscrew the diaphragm rupture sensor from the dosing head whilst the diaphr

ProMinent®Page 3411.2 Hydraulic diaphragm liquid end (TZHa)왘 Set stroke adjustment knob to 0 %왘 Unfasten union nuts and/or flange on valves and detach

ProMinent®Page 35왘 Remove the hose (4) from the bleed valve (5) and unscrew the valve왘 Carefully remove the O-ring and the three filter meshes below t

ProMinent®Page 36Repair왘 If the diaphragm rupture sensor opens at every stroke, unscrew it until it remains just openand then screw on nut왘 Screw the

ProMinent®Page 37Repair왘 Remove the guide sleeves (5) and the guide bands (6), the packing collars (8) and the flushingcollar (7)왘 Clean the sealing a

ProMinent®Page 38CommissioningAllow pump to run for the first 10–15 min with a leakage of 50–200 drops/min.Then:1. Stop the pump2. Remove protective c

ProMinent®Page 39Repair11.4 Valve servicingServicing ball valves 왘 Screw valve cover (5) onto the suction side왘 Take the parts carefully out of the va

ProMinent®Page 4IdentcodeIdentcodePlease transfer the identity code listed under “Type” on the rating plate into the frame belowTZMb Makro TZ 10 Motor

ProMinent®Page 40RepairReassembling discharge valve:IMPORTANTCheck the alignment of the valve seat (2) when assembling. The valve seat (2) acts as the

ProMinent®Page 41IMPORTANTThe distance between the edge of the ball body and the insert disc depends on the design.왘 Lay the large seal (8) between th

ProMinent®Page 42RepairServicing plate valvesNOTICEDo not scratch the finely finished seal surfaces on the valve plates (3) or the valve inserts (4)!왘

ProMinent®Page 43Troubleshooting12 TroubleshootingWARNING• EX pump only: Always observe the “Important supplements for dosing pumps inEX areas” sectio

ProMinent®Page 4413 Decommissioning and disposalDecommissioningWARNING• EX pump only: Always observe the “Important supplements for dosing pumps inEX

ProMinent®Page 45Technical dataMakro TZ (TZMb) motor data tableIdentity Code Supply Remarksspecial featureS3 ph, IP 55 220-240 V/380-420 V 50 Hz 0.75

ProMinent®Page 46Technical dataMakro TZ (TZMa) motor data tableIdentity Code Supply Remarksspecial featureS3 ph, IP 55 220-240 V/380-420 V 50 Hz 0.75

ProMinent®Page 47Technical dataTable of main pumps hydraulic diaphragm liquid ends (TZHa)with 1500 rpm motor at 50 Hz with 1800 rpm motor at 60 HzCapa

ProMinent®Page 48Technical data192033 192 32.9 7.6 72 2776 39/ 10 86 4 Rp 3/8**- 10 55 23192044 192 43.9 7.6 96 2776 59/ 1

ProMinent®Page 49Technical dataAccuracies- The reproducibility for the TZKa is better than ± 0.5 % in the stroke length range from 10 - 100 %and bette

ProMinent®Page 5IdentcodeIdentcodePlease transfer the identity code listed under “Type” on the rating plate into the frame below*order-related version

ProMinent®Page 50Electrical dataStroke sensor (option) intrinsically safe 5-25 V DC, in accordance with Namur and DIN 19234, volt-free arrangement.Nom

ProMinent®Page 51Piston liquid endsMaterial long term at max. back pressure(TZKa)Stainless steel 150 °CTechnical dataEnvironmental conditionsStorage t

ProMinent®Page 52Technical dataIdentcode: 040840, 041100, 041400, 041670, 042100Liquid end FM 2100 - DN 40 PP 1025170Fördereinheit P 1025169T 1025174S

ProMinent®Page 53Technical dataType TZHa Spare parts kits Makro TZ (TZHa)The spare parts kit generally contains all the liquid end parts subject to we

ProMinent®Page 54Type TZMa Mounting frames for Makro TZ TZMaA and TZMaB, TZMbA and TZMbB, TZKaA and TZKaBTZMbTZKa A mounting frame must be provided fo

ProMinent®Page 55Technical dataSupplement for modified version:(Identity code item “Version”: “M-modified”)[Affix sticker with modified data here!]BA_

ProMinent®Page 56AppendixTechnical specification Makro TZ (TZMbH)Main power end551436181 115200225 5376645/705#160BACF 220Ø 9245DE (93)61_01_101_00_59

ProMinent®Page 57AppendixTechnical specification Makro TZ (TZMbH and TZMbD)Main power end with add-on power end Double head version436549200250 11560F

ProMinent®Page 58AppendixTechnical specification Makro TZ (TZMaH)Main power end61_01_101_00_17_745CFAB220245DE( 43 )ø 9160376551436181 115200225Dimens

ProMinent®Page 59Dimensions Makro TZ TZMaH and TZMaD (in mm)Type HM ..-130 HM ..-130 HM ..-260 HM ..-260 HM ..-530 HM ..530 HM ..-1500/2100 HM ..-1500

ProMinent®Page 6IdentcodeIdentcodePlease transfer the identity code listed under “Type” on the rating plate into the frame below* order-related versio

ProMinent®Page 60AppendixTechnical specification Makro TZ (TZHaH)Main power end61_01_101_00_18_74220Ø 9FD( 58 )EA160376245C477592191 115200225 5BDimen

ProMinent®Page 61AppendixTechnical specification Makro TZ (TZHaA, TZHaB und TZHaD)Main power end with add-on power end Double head version** Measureme

ProMinent®Page 62Dimensions Makro TZ TZKaH (in mm)Type HK ..-12 HK ..-17 HK ..-23 HK ..-30 HK ..-40 HK ..-50 HK ..-60 HK ..-70 HK ..-85SSSSSSSSSA 257

ProMinent®Page 63Dimensions Makro TZ TZKaH and TZKaD (in mm)Type HK ..-12 HK ..-17 HK ..-23 HK ..-30 HK ..-40 HK ..-50 HK ..-60 HK ..-70 HK ..-85S SSS

ProMinent®Page 64 AppendixMotor Datenblatt / Motor data sheetBestell Nr. 741229 Hersteller ATBorder no. / no. de commande producer / fabricantMotor-Ty

ProMinent®Page 65AppendixMotor Datenblatt / Motor data sheetBestell Nr. 741230 Hersteller ATBorder no. / no. de commande producer / fabricantMotor-Typ

ProMinent®Page 66EC Declaration of ConformityFor pumps without EX-protection:BA_MA_TZ_006_10_06_GB.p65 05.02.2007, 13:41 Uhr66

ProMinent®Page 67EC Declaration of ConformityFor pumps with EX-protection:BA_MA_TZ_006_10_06_GB.p65 05.02.2007, 13:41 Uhr67

ProMinent®Page 68AppendixPerformance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 50 Hz020 40 6010 30 50 8070 90 100300070060050040

ProMinent®Page 69AppendixPerformance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 50 Hz020 40 6010 30 50 8070 90 100100050001500200

ProMinent®Page 7IdentcodeIdentcodePlease transfer the identity code listed under “Type” on the rating plate into the frame below* order-related versio

ProMinent®Page 70AppendixPerformance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 60 Hz020 40 6010 30 50 8070 90 100300070060050040

ProMinent®Page 71AppendixPerformance diagrams Makro TZ diaphragm dosing pumps TZMb per liquid end at 60 Hz020 40 6010 30 50 8070 90 100100050001500200

ProMinent®Page 72AppendixPerformance diagrams Makro TZ diaphragm dosing pumps TZMa per liquid end at 50 HzBA_MA_TZ_006_10_06_GB.p65 05.02.2007, 13:41

ProMinent®Page 73AppendixNOTEPerformance diagrams Makro TZ piston dosing pumps TZKa availableon requestPerformance diagrams Makro TZ diaphragm dosing

ProMinent®Page 74Appendix013 6 1054250001200130011001000900800700300400100200600789Druck / pressure in [bar] Dosiermenge / capacity Q in [l/h]10120410

ProMinent®Page 75AppendixPerformance diagrams Makro TZ hydraulic diaphragm dosing pumps TZHa per liquid end at 60 Hz020 40 6010 30 50 8070 90 10050001

ProMinent Fluid Controls Pty. Ltd. (Australia)Tel.: +61 2 94500995sales@prominentfluid.com.auwww.prominentfluid.com.auProMinent Dosiertechnik Ges. mbH

ProMinent®Page 8General user instructionsPlease read through the following user instructions carefully! They will help you get the best useout of the

ProMinent®Page 91 About this pumpProMinent® Makro TZ dosing pumps are supplied with a 1.5 kW multi-voltage three-phase motoras standard (TZMb, TZMa: 0